Chemical blenders for semiconductor
Ensure ultra-high blend accuracy and continuous supply for critical base-line chemicals with our highly reliable FabChem™ DIL Online and Batch technologies.
Solving the challenge of precise, high-volume chemical blending in semiconductor fabs.
Maximise yield with ultra-accurate chemical blending
Air Liquide offers a configurable range of highly reliable and accurate chemical blending equipment designed for all semiconductor blending applications. Our expertise, built on over 25 years of chemical management, ensures top-tier performance for base-line chemicals (like TMAH, HF, NH4OH, etc.) that are critical to your process.
- Reliable performance: Blend capacity and accuracy suitable for high-volume manufacturing settings.
- High accuracy: Integrated metrology with automatic dosing and blend correction achieves up to 0.5% typical relative blend accuracy (depending on chemical and ratio).
- Flexible range: Highly configurable equipment to meet specific fab requirements.
- Engineered for uptime: Robust systems ensure uptime > 99.99% (Online) and MTTR < 2 hours.
FabChem™ DIL: choosing your blending solution
- FabChem™ DIL Online: This is a continuous flow-controlled blending system, where concentrated chemicals are precisely injected into a DI-water stream, under continuous monitoring and adjustment of the blend. It is perfect for high blending flow rates (up to 40 liters/min) and high consumption chemicals (up to 10,000 liters/day)
- FabChem™ DIL Batch: This weight-based system uses a scale-mounted mix tank where constituents are added sequentially. The batch is validated by metrology and transferred to a daytank. It is a cost efficient solution for medium consumption chemicals
Our designs ensure easy maintenance access, promoting long-term reliability and competitive operating costs.
Seamless integration and safety-driven design
Our patented blending technologies are designed for uncompromised safety and seamless integration into your fluid distribution systems.
Features include
- Cabinet leak detection,
- Door interlocks,
- Local/remote EMO for maximum operator protection.
Frequently Asked Questions (FAQ)
What is the typical accuracy of the FabChem™ DIL blenders?
Typical relative blend accuracy ranges from 0.5% to 1% error (depending on the chemical and blend ratio), ensuring precision for critical processes.
Which chemicals are supported by this blending system?
The systems are primarily designed for semiconductor blending applications with base-line chemicals such as TMAH, HF, and NH4OH.
What safety features are integrated into the FabChem™ DIL systems?
Key safety features include cabinet leak detection, door interlocks, CDA-purged electrical compartments, and fail-safe automatic operation.
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